ECOLAM MAX 4 DS - Laminators - ECOPROGETTI - Specialist in photovoltaic production process
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August 17, 2021
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ECOLAM MAX 4 DS

8-MODULES-PER-CYCLE LAMINATOR WITH LOAD AND UNLOAD BELTS

Ecoprogetti’s automatic double step laminator has a capacity of 8 photovoltaic modules per cycle.
The laminator is also suitable to process glass-glass modules of 2+2mm, 3,2+3,2mm, 4+4mm and more.
ECOLAM MAX 4 DS divides the cycle in pumping and curing time in order to double the production capacity. The usable area for each process step of 5600 x 2300 mm is divided into 4 plates, each of which is divided into 3 controlled thermal zones in order to set up a better lamination recipe and to have a better lamination result.
The change of the silicone membrane is quick and simple thanks to the clamps around the external border of the laminator that allow fast processing times. The operation requires less than 30min and can be performed with the plates at working temperature.

suitable-for-glass-glass-modules
4×2
Category:
Description

CHARACTERISTICS:

  • 4×2 modules/cycle
  • Usable area: 5600 x 2300 mm (x2 in double step)
  • Fully electric laminator
  • Suitable for different encapsulants: EVA, POE, PVB, etc…
  • Suitable for Glass+Backsheet, Glass+Glass and ultralight flexible glassless modules
  • Suitable also for colored glasses
  • Active pin lift system can be integrated (ideal for Glass+Glass modules)
  • Quick clamp system for quick membrane change
  • Cooling systems: cooling press or cooling fan
  • Easy recipe management from the PLC
  • High gel content results
  • With external pump housing
  • Final vacuum level less than 1 mbar

LAMINATOR PRODUCTIVITY

*Based on data supplied by Tier-1 POE suppliers

Modules/cycle 4×2
EVA 20′ 24 mod/h
EVA 15′ 32 mod/h
EVA 10′ 48 mod/h
* POE 13′ 37 mod/h

QUICK CHANGE OF THE MEMBRANE

A quick-change system of the silicone membrane with clamps are installed around the external borders of the laminator. With this system, the membrane change is done in less than 30 minutes and the change can be performed with the plates still in working temperature. Long life of the membrane is guaranteed (Min. 3000 cycles).
For the vacuum system, the laminator has a booster pump installed inside the laminator and an external pump housing that includes a vacuum pump and a special condensation filter. This special filter absorbs the gasses formed during the lamination process in order to not damage the pump and to not let out this gas in the environment.

MACHINE DETAILS

Temperature range From TA to 180°C
Temperature uniformity +/- 2°C
Max thickness of laminate 35 mm
Operator control Touch screen
Usable area WxL 5600 x 2300 mm (x2 chambers)

Our technicians and staff of Ecoprogetti srl is at your disposal for any clarification or specific questions about our PV production equipment and for the realization of your specific solution.

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